Product Description
We are introducing an immense spectrum of well-configured Mini Spray Dryer. They are used for preparation of dry powder from a fluid or slurry by speedily hot gas drying technique. The moisture from the liquid is completely eliminated to form the powder. These dryers offer an easy installation and are quite simple to operate. They are generally used in food and pharmaceutical industries. It completes the drying process within seconds without any flavor loss. They create powder of accurate particle size with overall quality.
Mini Spray Dryer Specifications:
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Application
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Industrial
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Max Temperature
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1000 Degree Celsius
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Capacity
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100-5000 Kg/hr
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Material
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Stainless Steel
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Power
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11 kW
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Frequency
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50 Hz
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Power Source
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Electric
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Precision Drying in Laboratory and IndustryEngineered for pharmaceuticals, food processing, chemistry, and academic research, this mini spray dryer provides outstanding flexibility and control over particle size, drying temperature, and process parameters. The system features a borosilicate glass chamber for optimal transparency, allowing real-time visual monitoring. Its digital touch control offers precise adjustability, while the removable collection bottle streamlines product retrieval.
Comprehensive Safety and Easy OperationWith built-in temperature overheat and electrical overload protection, this spray dryer prioritizes user safety. Its intuitive digital interface and PID temperature control enable operators to achieve consistent, repeatable results. Automated feed via a peristaltic pump allows for accurate delivery rates, enhancing convenience and minimizing manual intervention.
Versatility for Multiple ApplicationsThis spray dryer is designed to cater to diverse applications, spanning pharmaceuticals, food ingredients, chemicals, and academic labs. Its adjustable atomization and process controls allow for customization to specific materials and research requirements, making it a vital tool for product development, sample preparation, and feasibility studies.
FAQs of Mini Spray Dryer:
Q: How does the two-fluid nozzle atomization method benefit the spray drying process?
A: The two-fluid nozzle provides fine and adjustable atomization, allowing the user to precisely control final particle sizes between 1 and 25 m. This ensures optimal drying performance for a wide range of feed solutions and enhances flexibility in various applications.
Q: What steps are involved in operating the Mini Spray Dryer?
A: To operate the dryer, simply prepare your feed solution, set the process parameters on the digital touch screen, and fill the feed tank. The peristaltic pump delivers the solution to the nozzle, where it is atomized and dried by circulated hot air. The resulting powder is collected in the detachable bottle, while the cyclone separator improves yield.
Q: When should the powder collection bottle be removed and cleaned?
A: The powder collection bottle should be removed once the drying process is complete or before switching samples. Regular cleaning is recommended between different product batches to prevent cross-contamination and maintain product purity.
Q: Where can this spray dryer be installed or used?
A: Designed for compact installation, the mini spray dryer fits well in laboratories, pilot-scale facilities, and research departments within pharmaceutical, food, and chemical industries, as well as academic institutions. Its moderate dimensions and noise level make it suitable for indoor settings.
Q: What materials can be processed with this spray dryer?
A: The system efficiently processes aqueous and organic solutions, emulsions, and suspensions, making it suitable for pharmaceuticals, flavors, enzymes, resins, and other sensitive materials. The adjustable settings allow for tuning the process to suit specific characteristics of the feed.
Q: How does the digital PID controller ensure precise temperature management?
A: The integrated digital PID controller maintains highly accurate and stable drying temperatures by continuously monitoring and adjusting the heat source. This reduces the risk of thermal degradation and improves product consistency.
Q: What are the key benefits of using this mini spray dryer for research or production?
A: Key benefits include precise particle size control, efficient powder collection, superior process observation, and robust safety features. Its adaptability for various materials, ease of operation, and compliance with desired voltage standards make it a valuable addition to any R&D or small-scale production facility.